QCQuality · Overseas

An Overseas Plant (Thailand)

IQA/IPQA/FQA/OQA all on paper checklists — readings and photos were not retained and versions were hard to trace; see how digital QC keeps a full audit trail.

0%
QC transcription error (was 10%)
THE STORY

Background & results

01

Incoming, in-process, final and outgoing inspection (IQA/IPQA/FQA/OQA) ran on paper checklists.

02

Readings, gauges and photos could not be stored digitally.

03

Paper versions were hard to trace — finding one meant digging through drawers.

SCOPE

Digital checklists

Built by importing their existing forms from Excel

Shop floor

Scan a Run Card or receipt QR code to open the right form, then enter readings, gauges and photos item by item

Notification & re-inspection

Inspection results are emailed out immediately; failures are routed to the owning department and re-inspected, with every version retained

THEY NEEDED

Digitise the checklists without rebuilding them

Their existing forms were imported from Excel into digital checklists.

IN THE SYSTEM

Digital checklist

Digital checklist
THEY NEEDED

Pull up the right form on the floor

Scanning a Run Card or receipt QR code opens the matching form for readings, gauges and photos.

IN THE SYSTEM

Mobile inspection (scan to open form)

Mobile inspection (scan to open form)
THEY NEEDED

Know which version, and keep what changed

Non-conforming items are routed to the owning department, re-inspected, and every version is retained.

IN THE SYSTEM

Quality history and version trail

RESULTS

10% → 0%
QC transcription errors
All versions
Traceable quality history
TESTIMONIAL

In their words

「Readings, gauges and photos are all digital, non-conforming items alert the owner immediately, and any version is searchable.」
QCAn Overseas Plant (Thailand)QA Manager
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